Granules Pouch Packaging Machine: Getting Your Fill with Ease

Okay, let’s talk about something super practical: how stuff gets packaged! Specifically, those little pouches of granules you see everywhere – think spices, sugar, coffee, even some types of medicine. Ever wondered how they get filled and sealed so neatly? The answer, my friends, is the Granules Pouch Packaging Machine in Ajmer.

These machines are the unsung heroes of the packaging world. They take loose granules, measure out the perfect amount, drop it into a pouch, seal it up tight, and then often even print a date code or batch number on there. It’s all automated, which means less mess, more accuracy, and a whole lot of speed.

    Why Use a Granules Pouch Packaging Machine?

    Think about it. Could you imagine hand-filling thousands of tiny spice packets every day? No way! That’s where the magic of automation comes in. Here are some of the biggest benefits:

  • Speed and Efficiency: These machines are designed to crank out pouches at impressive rates. We’re talking hundreds, even thousands, per hour depending on the size and type of machine.
  • Accuracy: Nobody wants a pouch that’s half-empty or overflowing. Granules Pouch Packaging Machines use precise weighing or volumetric filling systems to ensure consistent amounts in every single pouch.
  • Reduced Labor Costs: Automation means fewer manual laborers are needed, which directly translates to lower operational costs.
  • Improved Hygiene: Minimize human contact with the product, which is especially crucial for food and pharmaceutical applications.
  • Consistent Packaging: Every pouch looks the same, giving your product a professional and uniform appearance.

  • Different Types of Granules Pouch Packaging Machines

    Not all Granules Pouch Packaging Machines are created equal. There are several different types, each suited for specific needs and applications. Here are a few of the most common:

  • Vertical Form Fill Seal (VFFS) Machines: These are probably the most common type. They form the pouch from a roll of film, fill it with granules, and then seal it all in one continuous process. Think of those single-serve coffee pouches.
  • Horizontal Form Fill Seal (HFFS) Machines: These machines work similarly to VFFS machines, but the film is fed horizontally. They’re often used for larger pouches or products that are more fragile.
  • Pre-made Pouch Filling Machines: These machines are designed for pre-made pouches. They open the pouch, fill it with granules, and then seal it. These are good for businesses that want more flexibility in pouch design.

  • Choosing the Right Machine: What to Consider

    So, you’re thinking about investing in a Granules Pouch Packaging Machine? That’s great! But before you jump in, here are a few things to consider:

  • The type of granules you’re packaging: Different granules have different flow properties. Some are free-flowing, while others tend to clump. You’ll need a machine that can handle your specific type of granule.
  • The size of the pouches you need: Smaller pouches require different machinery than larger ones.
  • The speed you need: How many pouches do you need to produce per hour? Choose a machine that can keep up with your demand.
  • Your budget: Granules Pouch Packaging Machines can range in price from a few thousand dollars to hundreds of thousands of dollars. Determine your budget and find a machine that fits within it.
  • The level of automation you need: Do you need a fully automated system, or are you okay with some manual input?


    Durga Packaging Machine: Your Partner in Packaging Solutions

    Speaking of finding the right machine, let’s talk about Durga Packaging Machine. Durga Packaging Machine is one of the best manufacturer and supplier of Granules Pouch Packaging Machine in Ajmer. They have a reputation for quality and reliability, and they offer a wide range of machines to suit different needs and budgets. So, if you’re looking for a reliable and efficient packaging solution, be sure to check them out.


    Granules Pouch Packaging Machine: Maintenance

    Like any machine, the Granules Pouch Packaging Machine also requires regular maintenance in order to continue to provide the best performance for long period of time. Make sure that you clean all the parts on the machine on a regular basis. Also make sure to grease the machine, so that all the parts work smoothly.


Specification Table

Item Description Parameters
1. PRODUCT APPLICATION : POWDER
2. FILLING RANGE : 1 TO 200 GM
3. NUMBER OF TRACKS : 4TRACK OR AS PER POUCH WIDTH , 60 TO 70 STROKES PER TRACK PER MINUTE.
4. MACHINE SPEED : OR 240 TO 280 SACHETS PER MINUTE ALL TRACKS PUT TOGETHER)
5. SACHET DIMENSIONS: TO BE CONVEYED IN MM.
6. SACHET ORIENTATION : VERTICAL
7. SEALING TYPE : 4 SIDED SEAL
8. SEALING WIDTH : 5MM ( VERTICAL) 3 MM (HORIZONTAL) OR AS PER YOU
9. FILLING SYSTEM : VOLUMETRIC
10. PACKAGING FILM : HEAT SELABLE LAMINATED FILM IN ROLL FORM
11. MAXIMUM ROLL WIDTH : 600 MM.
12. CONVEYOR SYSTEM : FOR SINGLE CUTTING & MATE SYSTEM
13. MAXIMUM ROLL DIA : 400 MM.
14. REGISTRATION ON FILM ( PHOTOMARK ) : YES
15. TEAR : FROM PERFORATED HORIZONTAL SEAL, POINT DEEP V CUT FOR EASY TEAR BLADE PITCH 3 MM
16. BATCH CUTTER : INDEPENDENT & STRIP CUTTING OPTION
17. SACHET COUNTER : ADJUSTABLE WITH DISPLAY
18. HOPPER CAPACITY : 40 Kg
19. TURNBAR : CLOSED ( NO SHIFT LEMINATE )
20. TURNBAR SCREW : SS 304 MAKE
21. TURNBAR : CLOSED ( NO SHIFT LEMINATE )
22. TURNBAR ROLLER : ALUMINIUME
23. NOZZALE : SS 316 MAKE
24. A. C. DRIVE (VARIABLE FREQUENCY DRIVE) : YES (POWER SCHNEIDER MAKE FLEX) – TO VARY THE MACHINE SPEED ONLINE.
25. PHOTOCELL CAMERA : ISO STANDARD, SUITABLE TO READ PHOTOCELL; DK 20 MAKE
26. CABLE ENTRIES : ALL ENTRIES FROM PANEL BACK SIDE
27. TRANCEFARMER : YES ( 2 NOS ) 220 VOLT CONVERT TO 110 VOLT
28. BATCH NUMBER : HEAT EMMOSSING TYPE
29. PANEL : IN HOUSE
30. PRESSURE SWITCH : IP 100 INDFOSS
31. SOLID STATE RELAY : UNISON
32. ELECTRICAL COMPONENTS : INTERNATIONAL GRADE ( CE CERTIFIED )
33. TEMPERATURE CONTROL : PID BASE TEMP CONTROLLER ( OMRON )
34. PNEUMATIC COMPONENTS : SMC MAKE.
35. CONTACT PART : S.S. 304 L
36. MACHINE COVERING : S.S. 304 L
37. POWER : 7K/W
38. OTHER BODY PARTS : POWDER COATED M.S.
39. FILM PULLING ROLLERS : SS 304
40. VERTICAL AND HORIZONTAL SEALERS : SS 420
41. BATCH CUTTING FUNCTION : YES – TO CUT THE SACHET STRIP AT DESIRED NUMBER.
42. RUBBER PARTS : WHITION RUBBER / SILICON RUBBER
43. PULLING PANEL IN HOUSE. : ROTOMOTIVE GEAR BOX.
44. PROGRAMMABLE LOGIC CIRCUIT( PLC) : SCHNEIDER MAKE OR A.B. OR DELTA MAKE.
45. PANEL VIEW : SCHNEIDER MAKE OR A.B. OR DELTA MAKE.
46. POWER SUPPLY : SCHNEIDER MAKE OR A.B. OR DELTA MAKE.
47. COMMUNICATION CABLE : SCHNEIDER MAKE OR A.B. OR DELTA MAKE.
48. A. C. DRIVE (VARIABLE FREQUENCY DRIVE) : YES (POWER SCHNEIDER MAKE FLEX) – TO VARY THE MACHINE SPEED ONLINE.
49. PHOTOCELL CAMERA : ISO STANDARD, SUITABLE TO READ PHOTOCELL; SICK MAKE
50. CABLE ENTRIES : ALL ENTRIES FROM PANEL BACK SIDE
51. SALECTOR SWITCH : SCHNEIDER MAKE
52. M C B : SCHNEIDER MAKE.
53. PULLING : GEAR BOX ROTOMOTIVE
54. A. C. DRIVE (VARIABLE FREQUENCY DRIVE) : YES (POWER SCHNEIDER MAKE FLEX) – TO VARY THE MACHINE SPEED ONLINE.
55. PHOTOCELL CAMERA : ISO STANDARD, SUITABLE TO READ PHOTOCELL; SICK MAKE
56. CABLE ENTRIES : ALL ENTRIES FROM PANEL BACK SIDE
57. MAIN ELECTRICAL MOTORS : CROMPTON
58. FILLING : INDIVIDUAL WEIGHT SYSTEM
59. SEALING : DOUBLE SEALER SYSTEM (100% LEAKAGE PROOF )
60. HEATER : SAME VERTICAL & HORIZONTAL
61. BASE : 20 MM PLATE
62. BODY : 20 MM PLATE FRONT
63. BODY SAPORT : WITH STAND
64. COVERING : SS 304 MAKE.
65. PULLING ROLLER : SS 304 MAKE.
66. FILLING : HOT & COLD BOTH TYPE.
67. UNWIND : NEW TYPE
68. FILLING ACCURACY : + – 2%
69. HARDWERE : SS 304 MAKE
70. MACHINE DIMENSON : W*L*H ( 1600MM *2000MM*2100MM )
71. MACHINE WEIGHT : APPROX. 1550.00 KGS
71. Compressed Air required : 2 CFM @ 6Kg/cm sq.

Frequently Asked Questions ?

Most machines can handle a wide variety of granules, including spices, sugar, coffee, grains, and even some pharmaceuticals. However, it’s important to check the specifications of the machine to ensure it’s compatible with your specific product.

The cost can vary widely depending on the type of machine, its features, and its capacity. Entry-level machines can start around a few thousand dollars, while high-end, fully automated systems can cost hundreds of thousands of dollars.

Most modern Granules Pouch Packaging Machines are designed with user-friendly interfaces and intuitive controls. However, proper training is still essential to ensure safe and efficient operation.

Regular cleaning, lubrication, and inspection are essential for maintaining the performance and longevity of these machines. It’s also important to follow the manufacturer’s recommendations for preventative maintenance.

Yes, many machines can be adjusted to handle different pouch sizes. However, it’s important to choose a machine that is compatible with the range of pouch sizes you need.

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